Baluster Replacement Guide

 

Congratulations on your decision to upgrade your staircase balusters and add value and beauty to your home. StairWorx offers a wide selection of designs and finishes to give your home that "custom look". Using the online staircase design tool (click, drag and drop) on our website you can create a unique pattern that will give your home a "wow" factor. Most installations are easy by following this step by step guide to replacing your old wood balusters. You will be amazed at how simple it really is.

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These directions are offered as a guide and StairWorx does not guarantee or assume any liability for baluster replacement installations.

 

"I never write to any companies regarding my satisfaction with their products as I usually don't have the time or desire, but in the case of StairWorx and the service I received I am going to take a moment to stop and tell you how pleased my family and I am with your product. I had thought about replacing my staircase pickets with iron balusters for years after I saw them in some of the newer model homes. I recently had 132 wooden pickets removed and replaced with some very intricate iron balusters from StairWorx. For a rather small investment they made a striking difference in the interior of my home without major modifications and the mess that usually goes along with a project like this.  But what really thrilled me the most was the fact that these iron balusters also re-fortified my stair railings which were actually structurally unsound after years of abuse from my children climbing and pulling all over them.  This was an unexpected bonus and now my stairs feel much safer for my family and guests. Thank you so much for all your excellent customer service and superior product offerings."

- Chuck, Sugar Hill, Georgia

 

 

 

 

 

 

 

 

 

 

Removing Old Balusters:

1. Cut baluster in half at the narrowest part with a hand saw or power saw.

2. Twist each half to loosen.

3. Remove each half of the baluster from the stair tread and handrail.

4. If nails remain either bend them back into the existing holes or remove very carefully with pliers.

Cutting Iron Balusters:

1. Using a metal tape measure, measure the distance from the front hole in the stair tread to the corresponding hole in the bottom of the handrail.

2. Do this same procedure for all the holes on the stair treads.

3. To each of these measurements add 1 ½".  This is your baluster length.

4. Using this measurement, cut the balusters to the length needed. Be sure to cut from the bottom of your baluster. The top is the end with the rounded tip.

5. A band saw or chop saw with a metal cutting blade can be used to cut the iron balusters. Take care when marking and cutting balusters. Use safety glasses and follow proper safety precautions while cutting. Protect the area where you are cutting as sparks are possible when cutting metal.

NOTE: Iron can be extremely HOT after cutting.

 

Installing New Iron Balusters:

1. Before placing the baluster into the staircase, slide the iron shoe onto the baluster bottom.

2. Place the rounded top into the handrail hole first and then into the stair tread hole. Straighten the baluster once inserted.  The rounded top should press firmly against the front on the handrail hole, making sure that the flat shoe at the bottom squares up with the front of the step.

3. When you have replaced all the balusters you will need to glue the balusters in place using epoxy. The epoxy will set very quickly so once you insert the glue into the nozzle you will need to work quickly to glue all the balusters in place.

 

 

StairWorx

5825 Steeplechase Blvd.  Ste. 100
Cumming, Georgia  30040

P:  770-205-9917

(Serving Metropolitan Atlanta Area & Northern Georgia)

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